- Cable characteristics table
- Selection of cross-section of wires
- Table of the dependence of the current strength on the cross section of the conductor
- Table of values of degrees of protection IP
- Schemes of test methods for degrees of protection (IPxx) against penetration of foreign solid bodies, dust and water
- Stuffing boxes
- Table of characteristics of stuffing box
Cable characteristics table
Characteristics of VVG cable | Characteristics of the PSV cable | ||||
Application: The cable is intended for the transmission and distribution of electrical energy in stationary installations at a rated alternating voltage of 0.6 or 1 kV, frequency 50 Hz. | Application: The wire is intended for installation and permanent connection of electrical equipment, household machines and similar applications to networks with rated alternating voltage up to 380/660 V. | ||||
Cable structure: – current-carrying conductor – copper single-wire or multi-wire with a cross-section from 1.5 to 35.0 mm². – core insulation – polyvinyl chloride plastic compound (PVC) – shell – PVC plastic compound Possible options: It is possible to produce cables of the VVGng brand with a sheath of PVC plastic compound of reduced flammability and brand VVGnd with a sheath of PVC plastic compound of reduced flammability with reduced smoke and gas emissions (LS). | Wire structure: – current-carrying conductor – stranded copper with cross-section: 0.75; 1.0; 1.5; 2.5; 4.0; 6.0; 10.0; 16.0 mm². – core insulation – polyvinyl chloride (PVC). Number of cores: 2; 3; 4 or 5. Insulated cores are twisted. – belt insulation – synthetic tape (belt insulation only in PVSmp brand wires) – shell – PVC plastic compound. Shell color: white, gray or black. | ||||
Basic technical and operational cable characteristics | Basic technical and operational PSV cable characteristics | ||||
Operating temperature | from -50°С to +50°С | Operating temperature | from -25°С to+40°С | ||
Minimum cable laying temperature without preheating | Laying and installation temperature | от -15°С до+40°С | |||
Long-term permissible core heating temperature | +70°С | Long-term permissible core heating temperature | +70°С | ||
Minimum bending radius when laying: — single-core cable | 9 cable diameters | Minimum bending radius when laying | 6 cable diameters | ||
Minimum bending radius when laying: — multi-core cable | 7,5 cable diameters | ||||
Minimum service life | 30 years | Minimum service life | 6 years | ||
VVG | PSV | ||||
Wire brand | Estimated outer diameter of the wire, mm | Wire weight, kg/km | Wire brand | Estimated outer diameter of the wire, mm | Wire weight, kg/km |
VVG 2х1,5 | 7,6 | 76 | PVS 2х0,75 | 6,2 | 56,2 |
VVG 2х2,5 | 8,4 | 100 | PVS 2х1 | 6,4 | 60,7 |
VVG 2х4 | 10,4 | 146 | PVS 2х1,5 | 7,4 | 84,1 |
VVG 2х6 | 11,4 | 192 | PVS 2х2,5 | 9,2 | 133,8 |
VVG 2х10 | 13,7 | 279 | PVS2х4 | 12 | 220 |
VVG 2х16 | 15,6 | 447 | PVS 2х6 | 12,6 | 274,6 |
VVG 3х1,5 | 8 | 112 | PVS 2х10 | 15 | 402,3 |
VVG 3х2,5 | 9,4 | 148 | PVS 2х16 | 19,9 | 683,5 |
VVG3х4 | 10,9 | 217 | PVS 3х0,75 | 6,6 | 66,8 |
VVG 3х6 | 12 | – | PVS 3х1 | 6,8 | 72,6 |
VVG 3х10 | 14,5 | 419 | PVS 3х1,5 | 8,1 | 105,6 |
VVG 3х16 | 16,5 | – | PVS 3х2,5 | 10 | 167,5 |
VVG 2х25 818 | 20,6 | 818 | PVS 3х4 | 11,2 | 264 |
VVG 2х35 | 22,8 | 1077 | PVS 3х6 | 13,3 | 340,7 |
VVG 3х1,5 | 8 | 116 | PVS 3х10 | 15,9 | 503,9 |
VVG 3х2,5 | 9,4 | 152 | PVS 3х16 | 21,1 | 853,1 |
VVG 3х4 | 10,9 | 220 | PVS 4х0,75 | 7,2 | 80,6 |
VVG 3х6 | 12 | 286 | PVS 4х1 | 7,6 | 91,3 |
AVVG 3х16+1х10 | 18,1 | 379 | PVS 4х1,5 | 9 | 132,4 |
VVG 3х10 | 14,5 | 418 | PVS 4х2,5 | 10,9 | 204,4 |
VVG 3х16 | 16,5 | 653 | PVS 4х4 | 14 | 321 |
mVVG 3х25 | 21,9 | 1007 | PVS 4х6 | 14,6 | 420,3 |
VVG 3х35 1007 | 24,6 | 1338 | PVS 4х10 | 17,5 | 625,3 |
VVG 3х2,5+1х1,5 | 10,2 | 179 | PVS 4х16 | 23,3 | 1058,4 |
VVG 3х4,0+1х2,5 | 11,9 | 258 | PVS 5х0,75 | 8 | 101,6 |
VVG 3х6+1х4 | 13,1 | 348 | PVS 5х1 | 8,3 | 110,8 |
VVG 3х10+1х6 | 15,4 | 497 | PVS 5х1,5 | 10 | 165,8 |
VVG 3х16+1х10 | 18,1 | 759 | PVS 5х2,5 | 12,1 | 255,6 |
VVG 3х25+1х16 | 23,3 | 1201 | PVS 5х4 | 13,1 | 396 |
VVG 3х35+1х16 | 25,4 | 1533 | PVS 5х6 | 16 | 515,4 |
VVG 4х1,5 | 9,3 | 142 | PVS 5х10 | 19,6 | 776 |
VVG 4х2,5 | 10,2 | 189 | PVS 5х16 | 26 | 1332,8 |
VVG 4х4 | 11,9 | 277 | |||
VVG4х6 | 13,1 | 366 | |||
VVG 4х10 | 15,9 | 537 | |||
VVG 4х16 | 18,5 | 842 | |||
VVG 4х25 | 24,5 | 1324 | |||
VVG 4х35 | 27,1 | 1732 | |||
VVG 5х1,5 | 10,1 | 173 | |||
VVG 5х2,5 | 11,1 | 233 | |||
VVG 5х4 | 12,9 | 344 | |||
VVG 5х6 | 14,3 | 457 | |||
VVG 5х10 | 17,4 | 690 | |||
VVG 5х16 | 20,4 | 1060 | |||
VVG 5х25 | 27 | 1632 | |||
VVG 5х35 | 30,7 | 2147 |
Selection of cross-section of wires
Electrical wiring must meet the requirements of safety, reliability and economy. Therefore, it is important to correctly calculate the length and cross-section of the wires necessary for the installation of electrical wiring.
The length of the wire is calculated according to the assembly diagram. To do this, on the diagram, measure the distances between adjacent locations of shields, plug sockets, switches, junction boxes, etc. Then, using the scale in which the diagram is drawn, calculate the length of the wire segments; add at least 100 mm to the length of each segment (taking into account the need to connect wires). The length of the wire can also be calculated by measuring directly on shields, panels, walls, ceilings, etc. the segments of the lines along which the wires must be laid.
The cross-section of the wire is calculated based on the voltage loss and the permissible long-term current load. If the calculated cross-sections turn out to be different, then the value of the larger cross-section is taken as the final result.
Loss of voltage is caused by a voltage drop in the wires connecting the current source to the electrical receiver. It should not exceed 2-5% of the nominal voltage of the power supply. The cross-section of the wires is calculated according to the voltage loss when designing electrical networks, from which electrical receivers of industrial enterprises, transport, large residential and public buildings, etc. are charged.
When designing small electrical installations, for example, electrical installations of individual rooms, self-made devices, etc., the voltage loss in the wires can be neglected, since it is very small.
To calculate the cross-section of the wires for the permissible long-term current load, it is necessary to know the nominal current that must pass through the designed electrical wiring. Knowing the nominal current, the cross-section of the wire is found according to the table.
Table of the dependence of the current strength on the cross section of the conductor
Cross-section of the current-conducting wire, mm² | Current, for wires and cables with copper cores, A | Current, for wires and cables with aluminum cores, A | ||||||||
Single-core | Two-wire | Three-wire | Single-core | Two-wire | Three-wire | |||||
air | earth | air | earth | air | air | earth | air | earth | air | |
1,5 | 23 | 33 | 19 | 27 | 19 | – | – | – | – | – |
2,5 | 30 | 44 | 27 | 38 | 25 | 23 | 34 | 21 | 29 | 19 |
4 | 41 | 55 | 38 | 49 | 35 | 31 | 42 | 29 | 38 | 27 |
6 | 50 | 70 | 50 | 60 | 42 | 38 | 55 | 38 | 46 | 32 |
10 | 80 | 105 | 70 | 90 | 55 | 60 | 80 | 55 | 70 | 42 |
16 | 100 | 135 | 90 | 115 | 75 | 75 | 105 | 70 | 90 | 60 |
25 | 140 | 175 | 115 | 150 | 95 | 105 | 135 | 90 | 115 | 75 |
35 | 170 | 210 | 140 | 180 | 120 | 130 | 160 | 105 | 140 | 90 |
50 | 215 | 265 | 175 | 225 | 145 | 165 | 205 | 135 | 175 | 110 |
70 | 270 | 320 | 215 | 275 | 180 | 210 | 245 | 165 | 210 | 140 |
95 | 325 | 385 | 260 | 330 | 220 | 250 | 295 | 200 | 255 | 170 |
120 | 385 | 445 | 300 | 385 | 260 | 295 | 340 | 230 | 295 | 200 |
150 | 440 | 505 | 350 | 435 | 305 | 340 | 390 | 270 | 335 | 235 |
185 | 510 | 570 | 405 | 500 | 350 | 390 | 440 | 310 | 385 | 270 |
240 | 605 | – | – | – | – | 465 | – | – | – |
Example: the nominal current is 50A; The cross-section of the copper wire should be 6 mm². The nominal current and permissible long-term current loads indicated in the table may not coincide in value. In this case, the cross-section is found by the nearest higher nominal current permissible continuous current load.
Example: the nominal current of 74A must pass through the wires; the nearest maximum allowable long-term current load is 80, 75A (see table); therefore, a wire with a cross-section of 10-16 mm2 (depending on the laying method) is required if the wires are copper, or with a cross-section of 10-25 mm² (depending on the laying method) if the wires are aluminum.
Table of values of degrees of protection IP
(dust and moisture protection)
Possible values of the IP code
IP x0 | IP x1 | IP x2 | IP x3 | IP x4 | IP x5 | IP x6 | IP x7 | IP x8 | |
IP 0x | IP 00 | ||||||||
IP 1x | IP 10 | IP 11 | IP 12 | ||||||
IP 2x | IP 20 | IP 21 | IP 22 | IP 23 | |||||
IP 3x | IP 30 | IP 31 | IP 32 | IP 33 | IP 34 | ||||
IP 4x | IP 40 | IP 41 | IP 42 | IP 43 | IP 44 | ||||
IP 5x | IP 50 | IP 54 | IP 55 | ||||||
IP 6x | IP 60 | IP 65 | IP 66 | IP 67 | IP 68 |
Schemes of test methods for degrees of protection (IPxx) against penetration of foreign solid bodies, dust and water
(in accordance with the standard of the International Electrotechnical Commission IEC 598 and European norms EN 60598)
Protection against foreign solid bodies, dust | ||
Number IP(хХ) | Type of protection | Scheme of the test method |
0 | No protection | |
1 | Protection against solid bodies >=50 mm in size | A ball with a diameter of 50 mm and a standard test probe |
2 | Protection against solid bodies >=12.5 mm in size | A ball with a diameter of 12.5 mm and a standard test probe |
3 | Protection against solid bodies >=2.5 mm in size | standard test probe (or wire with a diameter of 2.5 mm) |
4 | Protection against solid bodies >=1.0 mm in size | standard test probe (or wire with a diameter of 1.0 mm) |
5 | Partial protection from dust | Dust chamber (talc circulation) |
6 | Full protection from dust | Dust chamber (talc circulation) |
Water protection | ||
Number IP(хХ) | Type of protection | Scheme of the test method |
0 | No protection | |
1 | Protection against drops of condensate falling vertically | Irrigation system in the chamber of artificial rain |
2 | Protection against drops falling at an angle of up to 15° | Irrigation system in the chamber of artificial rain |
3 | Protection against drops falling at an angle of up to 60° | A sprinkler system with a rotating outlet pipe |
4 | Protection against splashes falling at any angle | A sprinkler system with a rotating outlet pipe |
6 | Protection against dynamic effects of water flows (sea wave) | Hydraulic pump with a hose and a nozzle with a diameter of 12.5 mm, water consumption 100 l/min |
7 | Protection against water ingress when diving to a certain depth and time | Immersion in a bath with a layer of water 1 m |
8 | Protection against water with unlimited immersion time to a certain depth |
Stuffing boxes
Designed for inserting wires and cables into electrical switchboard equipment in order to protect conductors from mechanical damage and protect the assembly itself from the penetration of dust and moisture at the entry point. The oil seal consists of a body, a seal, a seal nut, a gasket and a locking nut. The seal and gasket are made of neoprene. The body, seal nut and locking nut are made of nylon. The oil seal is installed using a pipe (gas) wrench. Operating temperature range from –40 to +80 °C.
Table of characteristics of stuffing box
Type | Name | Dimensions, mm | Cable diameter, mm | ||||||
B | D | D1 | D2 | L | L1 | L2 | |||
Stuffing box PGL IP68 gray RAL 7035 | PGL 11 | 24 | 18 | 8 | 26 | 34 | 7 | 5 | 5—8 |
PGL 13.5 | 27 | 20 | 10 | 29 | 35 | 8 | 6 | 6—10 | |
PGL 16 | 30 | 22 | 12 | 33 | 40 | 10 | 6 | 10—12 | |
PGL 21 | 35,6 | 28 | 16 | 38,5 | 45 | 10 | 7 | 13—16 | |
PGL 29 | 46 | 37 | 25 | 50 | 50 | 9 | 7 | 18—25 | |
PGL 36 | 60 | 46 | 32 | 66 | 56 | 12 | 8 | 22—32 | |
PGL 42 | 65 | 54 | 40 | 73 | 63 | 9 | 8 | 33—40 | |
PGL 48 | 70 | 59 | 44 | 77 | 63 | 12 | 8 | 34—44 | |
Stuffing box PGL IP68 gray RAL 7035 | PG 7 | 19 | 12 | 7 | 21 | 31 | 8 | 5 | 2,5—7 |
PG 9 | 22 | 15 | 10 | 24 | 33 | 8 | 5 | 4—9 | |
PG 11 | 24 | 18 | 11 | 26 | 36 | 7 | 5 | 5—11 | |
PG 13,5 | 27 | 20 | 12 | 29 | 38 | 7,5 | 6,5 | 5—12 | |
PG 16 | 30 | 22 | 13 | 33 | 42 | 9 | 6 | 6—13 | |
PG 21 | 35,5 | 28 | 19 | 38,5 | 51 | 11 | 7 | 9—19 | |
PG 29 | 46 | 36 | 25 | 50 | 52 | 10 | 6,5 | 20—25 | |
PG 36 | 60 | 47 | 32 | 66 | 65 | 13 | 7,5 | 23—32 | |
PG 42 | 64,5 | 54 | 38 | 72 | 66 | 12 | 8 | 32—38 | |
PG 48 | 70 | 59 | 45 | 78 | 66 | 13 | 8 | 38—45 | |
Stuffing box MG IP68 black | MG 12 | 17,5 | 12 | 8 | 19 | 37 | 6 | 5 | 4,6—8 |
MG 16 | 22 | 15 | 10 | 24 | 46 | 13 | 7 | 6—10 | |
MG 20 | 26,6 | 20 | 14 | 29 | 52 | 13 | 8 | 9—14 | |
MG 25 | 32,5 | 25 | 18 | 35,5 | 57 | 14 | 8 | 13—8 | |
MG 32 | 41 | 32 | 25 | 45 | 62 | 14 | 8 | 18—25 | |
MG 40 | 49 | 40 | 32 | 53,5 | 70 | 19 | 10 | 24—32 | |
MG 50 | 61 | 50 | 42 | 66 | 80 | 21 | 10 | 30—42 | |
MG 63 | 74 | 63 | 52 | 81,5 | 89 | 23 | 11 | 40—52 |